By:Lebon
India's aluminum industry has experienced rapid growth in recent years, driven by increasing demand from the construction, transportation, renewable energy, aerospace, and industrial manufacturing sectors. As competition continues to intensify, aluminum processors are placing greater emphasis on improving surface quality, production efficiency, and manufacturing consistency.
Our customer, a leading aluminum plate processor in India, needed a reliable solution to produce high-quality brushed aluminum surfaces for heavy aluminum plates while increasing production capacity and reducing processing costs.
To meet these requirements, LEBON designed and manufactured a custom three-belt aluminum plate brushing machine specifically for their production.
The customer processes aluminum plates with the following specifications:
Material: Aluminum Plate
Thickness: 4–20 mm
Maximum Width: 1,600 mm
Surface Finish: Uniform and delicate brushed finish
Surface Roughness: Ra ≤ 0.2 μm
Production Speed: 5–15 m/min
The project required both high surface quality and high production efficiency, making machine stability and precision essential.
LEBON supplied a three-belt aluminum plate brushing machine specially designed for heavy aluminum plate processing.
The machine combines high-rigidity construction, stable belt pressure control, and precision conveying technology to achieve a consistent brushing effect across the entire plate width.
Key features include:
Three-belt continuous brushing system
Stable pressure control for uniform surface finishing
High-precision conveying system
Adjustable processing speed from 5–15 m/min
Designed for aluminum plates up to 20 mm thick and 1,600 mm wide
Reliable operation for continuous industrial production
After installation and commissioning, the production line successfully achieved the customer's quality objectives.
The finished aluminum plates feature:
Uniform and consistent brushed texture
Fine and elegant surface appearance
Surface roughness of Ra ≤ 0.2 μm
Excellent consistency across the full plate width
Stable quality suitable for high-end industrial applications
The equipment also significantly improved production efficiency while reducing manual intervention and rework.
Following the installation of the LEBON brushing machine, the customer reported substantial improvements in production performance.
Compared with the previous processing method, the new production line delivers much higher throughput while maintaining consistent surface quality.
The precision brushing system produces highly uniform finishes with minimal variation between batches, improving product reliability and reducing rejects.
The combination of improved efficiency and premium surface quality has enabled the customer to better serve high-end aluminum markets and strengthen its competitive position within India's rapidly expanding aluminum industry.
LEBON specializes in complete metal surface finishing solutions for aluminum, stainless steel, titanium, copper, and carbon steel.
Our equipment covers:
NO.4 Brushing
Hairline (HL) Finishing
Scotch-Brite Finishing
Mirror Polishing (8K / No.8)
Surface Grinding
Deburring
Customized Surface Finishing Production Lines
Every production line is engineered according to the customer's material, thickness, width, surface finish requirements, and production capacity, helping manufacturers improve quality, increase efficiency, and reduce operating costs.
This successful installation demonstrates LEBON's expertise in heavy aluminum plate surface finishing. By delivering a customized three-belt brushing solution, we helped our Indian customer achieve a premium brushed finish with Ra ≤ 0.2 μm, increase production efficiency, and enhance its competitiveness in one of the world's fastest-growing aluminum markets.
LEBON continues to provide reliable, intelligent, and customized metal surface finishing solutions for manufacturers worldwide.
Please, feel free to contact us if you need any further information.
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